Comprehensive Glossary for Pneumatic System Components

Pneumatic Systems - Glossary

Pneumatic systems play an integral role in many different processes.

Figure 1: Pneumatic systems play an integral role in many different processes.

This glossary serves as a reference for terms related to pneumatic systems, providing clear and succinct definitions for a wide array of components, measurements, and concepts integral to these systems. Pneumatic systems, which use compressed air to perform work, are employed across various industries, from manufacturing to robotics.

Term Definition
Actuator A pneumatic actuator (e.g., rack and pinion) is a device that converts energy from compressed air into mechanical motion.
After cooler A heat exchanger that cools air leaving the compressor to condense moisture.
Air motor A motor powered by compressed air rather than electricity, e.g., a vane motor.
An air vane motor.

Figure 2: An air vane motor.

Air, free Air at atmospheric conditions at any specific location.
Air, standard Dry air at 20°C (68°F), 101.3 kPa (14.7 psi) and 0% relative humidity.
Automatic drain An automatic drain is a device that automatically removes condensate from the air system.
A float operated automatic drain valve

Figure 3: A float operated automatic drain valve

Bar A unit of pressure, equal to 100,000 pascals or approximately atmospheric pressure at sea level.
Bore size The internal diameter of a cylinder.
Check valve A check valve in a pneumatic system allows flow in one direction and prevents backflow.
A brass check valve

Figure 4: A brass check valve

Compressor A machine that increases the pressure of air by reducing its volume.
Compressed air Air that is at a higher pressure than atmospheric pressure.
Cracking pressure The pressure at which a valve begins to open.
Cushioning Cushioning is a technique used in pneumatic cylinders to slow down the piston at the end of its stroke to prevent impact.
Cylinder A pneumatic cylinder is a device that converts compressed air into mechanical energy through linear motion.
A pneumatic cylinder

Figure 5: A pneumatic cylinder

Cylinder cap The closed end of a cylinder where the piston rod does not emerge.
Cv Cv is a measure of the flow capacity of a valve.
Dew point The temperature at which air is saturated with moisture and condensation begins.
Double acting cylinder A double acting cylinder uses air pressure to move the piston in both directions.
FRL (Filter, Regulator, Lubricator) An FRL is a combination unit that prepares compressed air for use in pneumatic systems.
An FRL unit

Figure 6: An FRL unit

Filter A device that removes particulates and contaminants from air.
Kv Similar to Cv but in metric units, Kv indicates the flow rate of water in cubic meters per hour at a pressure drop of one bar.
Manifold A pneumatic manifold has multiple ports for distributing or collecting air to/from different lines.
A pneumatic manifold

Figure 7: A pneumatic manifold

Muffler Also called a silencer, a muffler is a device that reduces the noise created by the exhaust of pressurized air.
Non-return valve Another term for a check valve; it allows flow in one direction only.
Packing Sealing material used to prevent leaks in pneumatic systems.
Pascal A unit of pressure in the International System of Units (SI), equivalent to one newton per square meter.
Pneumatic gripper A pneumatic gripper is a pick-and-place device that uses compressed air to operate gripper jaws, also called fingers. These fingers, similar to human fingers, help in grasping, holding and releasing the work pieces.
Poppet valve A valve consisting of a hole and a tapered plug, usually operated by a solenoid.
Port An opening in a cylinder or valve where air enters or exits.
Pressure, absolute The total pressure within a system, including atmospheric pressure.
Pressure, atmospheric The pressure exerted by the weight of the atmosphere, approximately 101.3 kPa at sea level.
Pressure, gauge The pressure of a system above atmospheric pressure.
Pressure, relative The difference between the absolute pressure and the atmospheric pressure.
Relative humidity The amount of moisture in the air compared to the maximum amount of moisture the air can hold at that temperature.
Rodless cylinder A cylinder where the piston moves within the cylinder without an external rod.
A rodless cylinder

Figure 8: A rodless cylinder

Silencer Also called a muffler, a silencer is a device that reduces the noise created by the exhaust of pressurized air.
A cone shaped and flat pneumatic cylinder

Figure 9: A cone shaped and flat pneumatic cylinder

Single acting cylinder A cylinder where air pressure is applied to only one side of the piston, causing movement in one direction only.
Slide unit A device that allows for linear movement in a pneumatic system.
Solenoid valve A solenoid valve is an electromechanically operated valve controlled by an electric current.
Vacuum A condition where the pressure is below atmospheric pressure.
5/2-way pneumatic solenoid valve

Figure 10: 5/2-way pneumatic solenoid valve